Cluster 03 · 6 articles planned · 6 published
Coupling Types
The coupling variants and where each is appropriate
Gear couplings aren't one product; six geometrically distinct variants cover different combinations of misalignment capacity, axial travel, shaft separation and disassembly requirement. Specifying the wrong variant is rarely a torque-capacity mistake — it is usually a geometry mistake that only shows up once the machine is installed.
This cluster works through each variant in turn: the full and half gear coupling as the baseline configurations, the flanged-sleeve and spacer-type variants used where axial space or shaft separation matters, the brake-drum coupling that doubles as a braking surface, and the vertical gear coupling built to carry the thrust load of a vertically mounted drive.
Every article in this cluster carries a cross-section drawing, a real photograph, a dimension table and a “when to specify this” section — the geometry a catalogue photo does not show.
Articles in this cluster
4 min read
Full gear coupling
The baseline double-engagement configuration: two toothed hubs and a two-piece sleeve, giving the maximum misalignment capacity available in a given envelope.
3 min read
Half gear coupling
One toothed hub and one rigid half, and the duty conditions where that is the correct specification rather than a cost saving.
4 min read
Flanged sleeve coupling
A bolted flange joint in place of a continuous sleeve, what it trades away in axial float, and when that trade is worth making.
4 min read
Spacer-type coupling
Extended centre distance for pump and driver separation, and how to specify the between-shaft-ends dimension correctly.
4 min read
Brake-drum coupling
A coupling that doubles as a braking surface, and how the braking duty changes the size calculation.
4 min read
Vertical gear coupling
Thrust handling in a vertically mounted drive, and why a horizontal-duty coupling cannot simply be reoriented.